Sealing Applications
Cup FS (Linear and Rotary)
Our cera2seal sealing heads are designed for use in standard FS cup filling and sealing machines for packaging food, dairy products, or pet food. Integration into both existing* and new machines is straightforward and only requires a corresponding adjustment of the machine mounting. Benefit from the advantages of cera2seal round and contour sealing heads.
Advantages
- Processing of recyclable mono-material (e.g., mono-PP) with consistent machine output and constantly high sealing quality
- No start-up losses
- Up to 50% energy saving potential
- Use of a single sealing head for various lid materials (e.g., aluminum and PP lids); no material-specific sealing head changes required
- Integrated in-line quality control function
- Temperature profiling to reduce opening forces (peel) through locally adjusted sealing temperatures in the area of the tear tab, or compensation for sealing pressure differences through an adjusted temperature profile
The solution is available for both new machines and as a complete retrofit package for existing systems. In addition to the sealing heads and machine-specific connectors, it includes the necessary electrical installation, optional autonomous control units (stand-alone HMI), and support for conversion and commissioning.
Fields of application
Dairy
Delicatessen
Cosmetics
Pet food
Packaging types
Round format cups
made of plastic, glass, aluminum, or tinplate, as well as fiber material
Rectangular Format Cup
made of plastic, glass, aluminum, or tinplate, as well as fiber material
Oval format cups
made of plastic, glass, aluminum, or tinplate, as well as fiber material
Matching products
Round Seal Heater SRHF
Cups/Trays
from €6,000
Contour Sealing Heater CSHC
Cups/Trays
auf Anfrage
Round seal heater SRHS
Cups/Trays
from €4,200
A food/snack manufacturer had to reduce its machine output from 85 to 65 packages per minute after switching to recyclable mono-materials. By using watttron sealing tools and the ability to set individual temperatures during the layer transition, the initial machine speed of 85 ppm was achieved once again.
Machine manufacturer (Matrix / USA) confirms mono-material processing without start-up losses: 100% quality from the very first package produced.
